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Phone: (972) 712-7302 Fax: (972) 712-7303
Tips 18 - Ten Guidelines For A New Interior
By: Jerry Temple
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1. |
Only
use an interior shop with an on-airport facility. You want to be able to fly in, park - see the work being done
on your interior at any time. No
off-airport shops unless you've had excellent referrals from people
you know who've had personal business with the shop. |
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2. |
Have
a written contract that outlines in detail work to be done. Divide contract by areas, i.e. Instrument
Panel, Seats, Side Panel, Headliner, Carpet, Seat Belts, Accessories, i.e.
Writing Tables, Storage Drawers, Refreshment Center, Potty, Cockpit Dividers,
Doors, Stairs, Placards. Be very
detailed and very specific.
Example: Address Seat
Repairs/Painting, new Foam, Stitching, etc.
Another example: Writing Table
- old wood reworked - how? New
wood? New Laminate? Just the top or other parts, etc. Remember paper and ink are
inexpensive. Have a detailed written
contract. |
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Photos
of other aircraft, brochures, and ads - are great. Use them as an attachment to a contract. Both shop and owner can initial. However, photos alone without a detailed
written contract is asking for trouble. |
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3. |
Require
a detailed materials list. It must be
specific. How many yards of leathers,
fabrics, carpet. Cost per yard. Minimum quantities required by
suppliers. Amount and cost of
laminates, belts, etc. Cost of
hardware and new placards. Cost for
outside vendor work such as plating and polishing. Get copies of estimates/quotes from outside vendors. The contract should state that all
materials not used are the customer's property. Example: Perhaps a
certain laminate is only available in a large sheet. After the job is over - rent a truck and get
all of your materials. You should
know in advance how much to expect upon completion. |
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4A. |
Deposits: Your initial deposit should only be for
materials. No labor until the project
is ready to be started, and that means all materials are
present and accounted for. Commencing
a job with a few items on back order is the first step to trouble. Don't gamble. If necessary let your project be rescheduled until all materials
are in. You'll be surprised how
aggressive a shop will be to its suppliers if they're causing a job to be rescheduled. |
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Remember,
if your project is begun and then put on hold while materials are on back
order, your disassembled aircraft suffers.
It's likely in a hangar corner and somewhat apart. It cannot be run-up. Electrical phantoms move in. Your accurate DME and segmented digit
displays go dark. The interior shop
will not be paying for these repairs.
By taking time, and insisting on a detailed list of materials,
quantity and costs (Item 3) there should be no "extra" needed
materials during the project. |
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4B. |
Similar
to construction, place the full amount of labor in an escrow account and
authorize pay-outs at agreed to stages, providing the shop has satisfactorily
completed work to date. Very simple:
you live up to your part of the bargain and have a structure that requires
both aircraft owner and shop to perform. |
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5. |
Plan
to show up at the on-airport shop unannounced from time to time. Ask the shop to advise immediately of any
problems. Plan to visit the project
before/after a particularly critical aspect of the project. |
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6. |
When
the aircraft is ready, schedule an adequate period of time to carefully
inspect every item in the contract.
Perhaps all day. Just don't go
pick it up. Call and have the battery
charged. Schedule and conduct a
comprehensive pre flight inspection and a test flight. Before flying check all interior lights,
vents, seats, belts, equipment and accessories. Remember A & P's have not been working
on this aircraft. |
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Carefully
inspect critical areas like emergency escape doors and cabin doors. Especially in a pressurized aircraft. Confirm adequate on board oxygen and masks
for all test flight crew. Prior to
passing 10,000 feet, make sure oxygen supply is working. A full powered run-up is advised before
takeoff to confirm turbo and waste gates are working. |
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A
pilot with knowledge of the pressurization system should carefully monitor
system operation as the aircraft is taken to altitude. A "properly qualified" passenger
should move to Aft Cabin to check for leaks and wind noise that might result
from improperly installed components.
Crew should check heater/defroster and air conditioning operations. |
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7. |
Review
and address any discrepancies associated directly with the interior project. |
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8. |
Confirm
proper airframe logbook entry, burn test documentation and any necessary
weight and balance changes. No
original logbooks should have ever been in the shop's possession. If necessary, a copy of the aircraft's
last weight and balance and last airframe annual entry can be supplied. |
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9. |
Properly
store extra materials. Protect from
sunlight, dust, and moisture. |
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10. |
Properly
care for new interior. Frequently
treat leather, dust and vacuum and clean wood laminates. Do not heavily load up and cause seat
pouches to sag. |